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THIRTY-FIRST MEETING
Session I: Rail Vehicles and Structures
Component Reliability of Railroad Freight Car Trucks (M. R. Johnson)
3
Fracture of Steel Plate Materials under Abusive Service Conditions in
Railroad Tank Cars (G. Interrante) 18
Fracture Analysis of Cast Steel Components in Rail Vehicles (Y. Sharir,
D. H. Stone & W. S. Pellini) 33
Session II: Rail Vehicles and Structures
Requirements for On-Board Failure Detection Systems for Rail-Vehicles
(J. V. Mirabella) 49
Detection of Rail Defects and Prevention of Rail Fracture (O. Orringer
and H. L. Ceccon) 69
Automated NDE for Detection of Braking Abnormalities of Trains [abstract
only] (J. D. Ferguson) 91
Session III: Highway and Road Bridges
Failure AnalysisFailure Analysis of
Highway Bridges (J. W. Fisher and H. Hausammann) 95
Failure AnalysisFailure Analysis of Dan
Ryan Rapid Transit Structure (J. M. Hanson) 110
Bridge Welding and Fracture Control (C. E. Hartbower)
130
Theory and Design of Instrumentation for Bridge Investigation
(D. A. Bracher, D. A. Garrett & C. O.Heller)
143
Session IV: Pipeline Transportation Systems
Ductile Fracture Analysis of Pipelines (F. Erdogan)
153
Radiographic Variables and Weld Flaw Analysis (R. C. Placious)
165
Development of Welding Consumables for Arctic Pipelines [abstract only]
(M. Nakabayashi) 174
Session V: Motor Carriers
1978 Roadside Vehicle Inspections (K. L. Pierson)
177
Regulation, Legislation and the Teamsters (R. V. Durham)
186
Stress Systems Related to Fracture of Ductile and Brittle Materials (D.
J. Wulpi) 196
Perspectives on Diagnostic Systems for the Trucking Industry (V. H.
Miles) 201
Investigation of Defects in Motor Carrier Activities (R. F. Hellmuth)
212
Session I: Energy Management
Statistical Analysis of Core Barrel Motion Orbits (R. G. Canada and J.
E. Jones) 3
Acoustic Monitoring of Power Plant Valves (J. W. Allen, W. F. Hartman
and J. C. Robinson) 11
Session II: Techniques for Detection
Oil Debris Detection Progress (T. Tauber) 33
Advanced Radioactive Engine Wear Analysis for Filter Design and
Evaluation (G. W. Jones) 50
Oxygen Sensor for Automobile Combustion Control (H. P. Wertheimer and D.
J. Romine) 62
Detection, Diagnosis and Prognosis of Gas Turbine Engine Health with the
Use of Fibrescopes (R. M. McCord) 74
Session III: Better Availability
Integrated On-Board Detection, Diagnostic and Prognostic System for
Military Application (M. W. Woody and W. Hnatczuk) 85
Progress with Pielstick Engine Diagnostics and Experimental Results (A.
Genot) 97
An Energy Conservation Concept for Operating Machinery (F. Envent, M.
Cohill and H. Hegner) 113
On-Board Instrumentation Techniques for the Development of a Gas Turbine
Engine for Truck Applications [abstract only] (P. D. Olivier) 125
Marine Ball/Roller Bearing Monitoring by Shock Pulse Monitoring (J. P.
Fischer, D. S. Schover and D. Board) 126
Session IV: Diagnostic and Prognostic Techniques
Conservation: Loss Prevention and Risk Management (G. E. Gulbrandsen)
139
Recent Experiences with Steam Turbine Disc Cracking (G. A. Lamping)
152
A Doppler Technique for Detecting and Locating Excessively Vibrating
Blades in a Running Turbine (R. L. Leon) 181
IMACS Cost Savings Estimator - A Trade-Off Analysis for a Built-In
Monitoring System (F. E. Bishop) 195
Operating Experience with Advanced Computer Based Surveillence System
(S. P. Mohan) 220
Mechanical and Aerothermal Diagnostics of Turbomachinery (M. P. Boyce
and P. J. Norris) 222
Session V: Opportunities for Detection, Diagnosis and Prognosis in the Energy Field
Data Acquisition and Analysis in the DOE/NASA Wind Energy Program (H. E.
Neustadter) 257
Periodic Vibration Monitoring at the Synthane Coal-Gasification Pilot
Plant (J. T. McCabe) 274
Description of "La Rance" Tidal Power Plant (J. Rabaud)
289
Detection, Diagnosis and Prognosis in Geothermal Well Technology (A. F.
Veneruso and H-T. Chang) 310
Session I: Maintenance Technology and Maintenance Concepts
Maintenance TechnologyMaintenance
Technology Concept (A. J. Koury) 3
Innovation for Maintenance TechnologyMaintenance
Technology Improvements (H. Rolka) 17
An Overview of Maintenance Information Systems Functions (V. S.
Middlebrook and D. S. Andrews) 27
Failure Mechanism and Cause Analysis of Structures: A Paradigm for the
Analysis of Failures orPotential Failures (L. E. Sloter, W. R. Shawver and D. J. White)
45
Mechanical Systems Integrity Management (R. L. Kincaid and W. S.
Kincaid) 61
Field Monitoring of NC-Machines - A System Approach (K-E. Johansson
71
A Maintenance Plan for a Batch Chemical Plant (G. N. D. Seddon and A.
Kelly) 86
Session II: Technology Improvements for Power Plant Applications
Improved Engine Maintenance through Automated Vibration Diagnostic
Systems (R. A. Rio) 115
Innovations in Epicyclic Gear System Design for Increased Service Life
(D. E. Pauze) 130
Effect of Antimony Thioantimonate in Greases on Abrasive Wear
(J. P. King, Y. Asmerom & M. J. Devine)
150
Silicone Brake Fluid: The Answer to Reduced Maintenance and
Longer Life (G. W. Holbrook) 162
The Requirement of Lubrication Systems in Maintenance Programs and New
Developmentsto Enable More Precise Control (C. Trainer and D. R. Rokos)
170
Conceptual Proposal for Self-Lubricating High Carbon Piston Ring Steel
(P. O. Badger) 187
Thermal Deposition Systems for Improved Maintenance (V. J. Lanza)
194
Session III: Maintenance Analysis Systems
Simulation of Track Maintenance Costs (R. L. Smith and A. I. Krauter)
199
Automatic Test System for Reliability Assessment of Guided Missile
Re-Entry Vehicles (W. Downing, Jr., J. P. Pruett and B.
D. Winn) 216
Reduction of Test Equipment Proliferation with Third Generation ATE
[abstract only] (S. Perra) 222
The Development of Automated Test Procedures for Complex
Electro-Mechanical Systems (R. E. Hartwell) 223
Advanced Attack Helicopter AH-64 Fault Detection/Location System (H. E.
Pohlenz) 235
Session IV: Improved Maintenance Processes
Service Life of Bearings Can be Increased with "Proper
Maintenance" (R. A. Guyer) 257
The Application of Nylon Powder Coating to Vehicular Components (H. T.
Lootens) 275
Alternative Antistatic Packaging Materials for Precision Bearing (M. K.
Bernett and H. Ravner) 290
A Thermal Prediction Technique for Extending In-Service Life of Roller
Bearing Assemblies (B. R. Reason and V. A. Schwarz)
295
The Influence of Filtration on Rolling Element Bearing Life (R. Bhachu,
R. Sayles & P. B. Macpherson) 326
Improved Instrument Bearing Lubrication (N. E. Rebuck and L. Stallings)
348
Advanced Structures Maintenance TechnologyMaintenance Technology (N. Caravasos) 364
Design Guidelines for Avionic Corrosion Prevention and Control
(A. F. Carrato, G. E. DeLong and I. S. Shaffer)
379
Use and Experience of Advance CompositesComposites
Reinforced with Kevlar in Aircraft (P. R. Langston) 400
Session V: Innovative Maintenance Diagnostics and Maintenance
Indicators
The Role of Neutron Radiography in a Maintenance Environment (J. John)
417
CREG Eddy Current NDE: A Cost Effective Approach to Failure
Prevention[abstract only] (S. Sarian) 454
Design and Development of a Colorimetric Field Test Kit for Iron Wear
Metal Determination (W. J. Hillan, W. D. Ross and K. L.
Eisentraut) 455
Ferrography Standardization (P. B. Senholzi) 466
A Continuous Corrosive Monitoring Device for the Marine Environments (V.
Agarwala) 476
Improving Maintenance Manpower Utilization (W. W. Lee)
495
Session I: Packing for the Transportation Environment
Allocating Loss and Damage to the Railroad Transport Cycle (P. J. Wong)
3
Export Packing in the Marine Environment (J. P. Colletti)
8
Packaging Software for Shipment and Storage (B. D. Winn, W. D. Downing
and S. B. Crumrine) 38
Packaging for the Transportation Environment (W. D. Goshall)
46
Session II: Research in the Railroad Industry
Improved Suspension Designs and Their Influence on Freight Car Dynamics
(P. V.RamaChandran and M. M. ElMadany) 49
Development of Small Scale Impact Simulation Techniques [abstract only]
(J. Chen & N. G. Dagalakis) 66
A Method to Detect and Monitor Crack in Bridge Structures (J. C. S. Yang
and M. A. Hirt) 67
Railroad Long-Term Maintenance-of-Way Planning Techniques Development
Program (A. Gross) 79
Analytical Investigation of Lading Responses from Various Pulse Shapes
(W. P. Manos, J. C. Shang and J. B. Raidt) 93
System for Train Accident Reduction - DOT STAR (J. J. Richardson)
132
Session III: Research in the Railroad Industry (continued)
Freight Car Response Analysis and Test Evaluation Model [FRATE] (C. L.
Orth and G. Kachadourian) 149
The Accident Performance of Tank Car Safeguards (W. G. Meeker)
158
Rail Tank Car Impacts (D. M. Dancer) 165
A Locomotive Evaluator - New Research Capability Through Simulation (J.
V. Mirabella) 172
Session IV: Damage Prevention in the Railroad Industry
Designing for Damage Prevention in the Railroad Tank Car Industry (E. A.
Phillips) 181
Performance TestingTesting to Reduce
Loss and Damage (W. A. Vickerman and W. D. Godshall) 213
Field Measurement of the Fatigue Loading Environment for Railroad
Freight Equipment (W.Sneed and A. M. Zarembski) 219
Session V: Designing for Transportation of Hazardous Materials
(Nuclear Materials & Wastes)
Truck and Rail Shock and Vibration Environments During Normal Transport
(G. H. Lamoreaux, A. A. Trujillo and C. F. Magnuson)
223
The Nature of Transportation Accidents Involving Radioactive Material
Packagings (E. L. Emerson and J. D. McClure)
238
Perceived Safety of Transporting Hazardous Materials (R. T. Reese and E.
W. Shepherd) 247
Analysis, Scale Modeling, and Full-Scale TestingTesting of Shipping Containers for Radioactive Materials
(H. R. Yoshimura and M. Huerta) 261
Response of Radioactive Material Waste Drums to Accident Environments
(R. A. May, G. H. Lamoreaux, L. E. Romesberg and H. R. Yoshimura)
279
Design of Packaging for Transporting Transuranic Contaminated Wastes
(L. E. Romeberg, S. H. Sutherland,G. H. Lamoreaux and R. G. Eakes)
288
Session VI: Highways
Planning to Prevent Failure in the Transportation of Hazardous MaterialsTransportation of Hazardous (E. J. Cantilli and D. Rossini)
305
Cargo Ride Evaluation on a Road Simulator (C. R. Forton)
308
Highway Design and Maintenance for Tomorrow's Traffic (B. M. McCarthy)
325
The Failure of Manhole Covers on Tank Trailers During Rollover (R. D.
Ervin) 330
Session I: Time-Dependent Failure Mechanisms - Metals
Influence of Irradiation on the Mechanism of Crack Propagation During
Creep (B. A. Chin) 3
An Evaluation of Creep-Fatigue Life Prediction Models for the Solar
Central Receiver (J. M. Hyzak, D. A. Hughes and J. L.
Kaae) 11
Allowable Stresses in the Creep-Rupture Regime: The Synergism of MPC and
the SC on Properties (M. Gold and W. E. Leyda) 26
Acoustic Emission Response of Ti6A14V Under the Influence of Stress
Corrosion Environment (J. M. Palma and S. W.
Stafford) 36
Designer Aids to Control Stress Corrosion Cracking (C. E. Wirsing, Jr.)
43
Stress Corrosion Cracking and Electrochemical Behavior of Gas
Transportation Cylinders in Weak Acidic Media (C. P. Vijayan, J. C. Fontaine, E.
Ghali and A. Galibois) 49
Session II: Time-Dependent Failure Mechanisms - Nonmetals
Dynamic Fracture of Concrete (D. Krajcinovic and M. G. Srinivason)
61
Creep Buckling in Concrete Structures (S. T. Wu)
70
Load Duration Effects, Damage Accumulation and Reliability in Wood
Structures (R. O. Foschi) 80
The Effect of Sample Size on Parameter Estimation for Doubly Censored
Lumber Data (M. A. Dean) 91
Flexural Stress Rupture Strength of Sintered - SiC (R. K. Govila)
100
Data Acquisition Methodologies of Delayed Failure in Ceramics (K.
McKinney and C. Wu) 111
Constant Displacement Compliance and Crack Growth in PMMA (N. C. Elfer)
124
Session III: In-Service Surveillance and Condition Monitoring
A Condition Monitoring System for the Study of the Contact Mechanics in
a Rotary Positive Displacement Machine (A. Kumar and B.
R. Reason) 137
Monitoring the Sliding Contact Conditions in Laboratory Wear Tests of
Metals Using Time-Dependent Variations in Friction Coefficients (P. J. Blau)
145
Continuous Real-Time Wear Monitoring for Prevention of Catastrophic
Failure (F. L. Milder and P. Sioshansi)
155
Automated Data Acquisition, Accumulation and Assessment in Equipment
Condition Monitoring Through Lubricant Analysis (W. S. Kincaid)
165
On-Line Acoustical Leak Detection on Feed-Water Heaters (E. Verbrugghe)
175
Acoustic Monitoring of PWR Primary Pumps (G-P. Oswald)
181
Turbo-Generators Surveillance by Use of Statistical Techniques (J. M.
Camboulives and J. C. Sol) 185
An Assessment of Some Signature Analysis Techniques Used in Vibration
Monitoring of Rotating Machinery (M. A. Elbeastawi, D. F. Lau)
195
The Application of Shaft Rate Harmonic Series Pattern Recognition to
Structureborne Vibration Analysis (T. A. Rutter) 204
The Effects of an Engine Condition Monitoring Program on an Aging Bomber
and Tanker Fleet (R. M. McCord and M. F. Smith)
218
Predicting Failure Using an On-Board Monitoring System (S. C. Hadden and
J. A. Maurer) 229
Session IV: System Assessment and
Response
Preventing Fracture by Inspection and Analysis (A. Selz and D. P.
Peterson) 239
Probabilistic Modeling and Analysis of Time Dependent Failure (J. L.
Bogdanoff and F. Kozin) 249
A "Cycle-By-Cycle" Analysis of Random Loadings (K. T. Cheng
and J. C. Wambold) 259
The Use and Misuse of Six Billion Bolts per Year (J. J. Kerley)
273
A Database for Environmental Crack-Growth Model Development (H. Mindlin, M. Mayfield, R. Gubiotti and J. Gilman) 284
Gas Path Analysis: An Approach to Engine Diagnostics (A. J. Volponi)
298
Keynote Paper
An Interdisciplinary Approach to Life Prediction Through Detection,
Diagnosis and Prognosis (R. Shea and E. S. Wright) 3
Session I: Sensors and Instrumentation
An Inline Contaminant Monitor for Fluid Power and Lubrication Systems
(E. C. Fitch) 11
Assessment of Sensor Requirements for Test and Monitoring
Instrumentation Applied to Shipboard Auxiliary Machinery System (M. C. Smith, H. R. Hegner
and H. K. Whitesel) 19
Advances in NDIR Measurement of Automotive Emissions (R. M. Benjaminson)
20
Sensor Enhancement by Computer Interfacing (R. C. Meyer)
31
Session II: New Technologies and Techniques
Improved Ultrasonic Evaluation of Surface Defects Through Photoelastic
Visualization of Elastic Waves (C. P. Burger, R. G.
Hughes, I. Miskioglu, J. Waskey and S. Neal) 39
Automated Inspection of Hot Steel Slabs (D. E. Waters and E. T.
Tromborg) 45
Technology Advances for TestingTesting
and Analysis of Composite Materials (J. E. Mayben) 54
The Application of Cepstrum Analysis to Machine Diagnostics (R. B.
Randall) 64
Acoustic Valve Leakage Measurement - How, Why and When (J. W. Dickey and
H. A. Palmer) 73
Session III: Applications of Data Processing
Mathematical Model for Predicting Manhours Savings from On-Board
Diagnostics and BIT/BITE (M. F. Jordan and V. M. Keshishian) 81
The Impact of Microprocessors on Rotating Machinery Data Acquisition and
Diagnostic Information Systems (R. G. Harker) 87
Condition Monitoring Concepts for Air Force Ground C3I
Systems [abstract only] (R. R. Holden and J. A. Collins) 99
Digital Image Processing for Improved Detection and Diagnosis of Hidden
Flaws (R. C. Plaoiow, D. Polansky and J. H. Sparrow)
100
Preliminary Studies on the Automatic Digital Processing of Ultrasonic
Rayleigh Wave Data Obtained from the Interaction of Rayleigh Waves with Surface Defects
(C. P. Burger and A. J. Testa) 109
Computer Based Wear Analyzer for Surface Layer Activation Measurements
(P. Sioshansi & F. Milder) 117
Session IV: Machinery Health Diagnostics I
Failure Mode Diagram - A Graphic System of a Fracture Control Program
for Pressure Vessels and Tanks (D. P. Peng) 131
Diagnosis of Automatic Control System in Iron and Steel Works by Compact
Analyzer (E. Sumitani) 140
Automatic Diagnosis for Malfunctions of Rotating Machines by Fault-Matrix (K. Maekawa, S.
Nakashima and T. Toyota) 147
Malfunction Diagnosis of Rolling Element Bearings (J. C. Berggren)
157
Advances in Design and TestingTesting
for Failure Prevention in Aircraft (D. H. Jagger) 173
Session V: Machinery Health Diagnostics II
A Portable X-Ray Analyzer for Wearmetal Particles in LubricantsLubricants (B. C. Clark, V. P. Woerdeman, M. C.
Thornton, B. J. Cook, P. W. Centers and W. C. Kelliher) 189
Dynamometer for Qualification of 1600 HP Diesel Engines (D. W. Soheer
and J. Martin) 198
Vehicle Test Results for the Garrett GT601 Gas Turbine Engine (P. D.
Olivier) 207
Aerothermodynamic Gas Path Analysis for Health Diagnostics of Combustion
Gas Turbines (C. B. Meher-Homji and M. P. Boyce)
228
An Investigation into Gearbox Failures (A. Kelly and C. Ho)
238
Session VI: Prognosis of Failure
Modal Analysis as Applied to Predictive Maintenance Programs and Machine
Prognostics (A. L. Wicks) 257
Who Needs Loss Prevention in an Operating Plant? (E. C. Filetti and C.
Payne) 268
Diagnostics and Prognostics of Rotating Machinery (W. R. Brook)
276
Failure AnalysisFailure Analysis of a
Tool Steel Torque Shaft (J. R. Reagan) 287
Progress on Integrated On-Board Detection, Diagnostic and Prognostic
System for Military Applications (M. W. Woody)
292
On Failure Prognosis from Fatigue Data (T. L. Regulinski)
304
Session I: New Coating Technologies
A Review of Coating Technology (S. Ramalingam) 3
Tool-Life of High-Speed Steel Tools Coated with Titanium Nitride by
Physical Vapor Deposition (W. E. Henderer, G. Thomas and B. F. von Turkovich)
18
Arc Coating Processes [abstract only] (A. Lefkow and W. M. Mularie)
26
State of the Art in Composite Electroless Coating (N. Feldstein and T.
Lancsek) 27
Electrodeposition of Nickel-Chromium Alloys (D. S. Lashmore and I.
Weisshaus) 39
Session II: Measurement of Coating Properties
Methods for (1) TestingTesting Adhesion,
(2) Measuring Thickness, and (3) Measuring Crack and Pore Content of Coatings [abstract
only] (H. Hintermann) 51
Measurement of Residual Stresses in Thin Film Coatings (C. C. Goldsmith
and G. A. Walker) 52
Prediction of Salt Spray Results from Paint Properties (F. L. Floyd)
54
Electroformed Microhardness Standards (D. R. Kelley, D. S. Lashmore and
C. E. Johnson) 55
Application of the Charge Decay NDE Technique to Surface Coatings
(B. T. Allison, M. K. Tse, J. F. Ramos and N. P. Suh)
59
Session III: Marine Coatings
Organic Coatings Evaluation and Performance Prediction: An Overview (H.
S. Preiser & E. H. Halpern) 63
Low Friction Hull Coatings for Ships (K. Tuukkanen and T. Viljava)
72
Thermal-Sprayed Coatings for Corrosion Control [abstract only] (H.
Herman and H. Bhat) 81
Coatings for Corrosion Control of Navy Ships (V. J. Lanza)
82
Measurement of Cavitation Resistance of Organic Marine CoatingsMarine CoatingsCoatings (S. Basu, A. M. Sinnar
& G. S. Bohlander) 85
Session IV: Field Applied Coatings for Corrosion Control
The Displacement of Water from a Steel Surface [abstract only] (C. R.
Hegedus) 101
Elastomeric Coating Systems for Naval Aircraft [abstract only] (D.
Pulley) 102
Evaluation of Over-Rust Primers (S. J. Calabrese, F. F. Ling and S. F.
Murray) 103
Corrosion Prevention for Tactical Vehicles (M. J. Devine, D. V. Minuti
and M. B. Peterson) 111
Corrosion Tests of Electrodeposited Coatings in Boiling 100 Percent
Phosphoric Acid (C. E. Johnson, J. L Mullen and D.
S. Lashmore) 124
Session V: Tribological Coatings
A Strategy for Selection of Tribological CoatingsTribological CoatingsCoatings (M. B. Peterson
and A. W. Ruff) 137
Coatings for Erosion Resistance (G. F. Schmitt, Jr.)
148
Slurry Abrasion/Erosion Behavior of Metal-Ceramic Coatings (A. Sagiies,
G. A. Sargent & D. K. Spencer) 165
Tribological Properties of Magnetron Sputtered Titanium Nitride (S.
Ramalingam and W. O. Winer) 177
Polishing Wear Studies of Coating Materials (R. N. Bolster and I. L.
Singer) 201
Solid Lubrication of Steel by SbS4 (L. K. Ives and M. B.
Peterson) 208
This Proceedings was not published because of the format
of the meeting.
Session I: Structural Ceramics
The Microcracking of Structural CeramicsStructuralCeramics and the Prediction of Fracture and Failure (A. M. Strauss)
3
Study of Crack Growth in Silicon-Based Structural CeramicsStructural CeramicsCeramics using Acoustic
Emission Location Techniques (H. H. Moeller, T. Powers, D. R. Petrak and J. E. Coulter)
11
Strength Characterization of Yttria-Doped Hot-Pressed Silicon Nitride
(R. K. Govila, A. Ezie and E. C. Beckwith) 22
Fractography of an Aluminum Infiltrated Silicon Nitride (N. L. Rupert,
R. E. Retter and R. A. Queeney) 36
Session II: High Technology Alloys
Stoichiometry Effects on the Strenghthening and Ductilization of Ni3A1
by Boron Modification and Rapid Solidification (A. I.
Taub, S. C. Huang and K. M. Chang) 57
The Influence of Thermomechanical Processing on the Structure and
Properties of an A1-Li-Mg-Zr Alloy (S. Ablen and G. J. Abbaschian)
66
An Evaluation of the Strength and Fracture Toughness Distributions of
Sintered Iron Powder Materials (I. Bar-On, F. R. Tuler and I. Roman)
76
Crack Growth Behavior in Mechanically Mixed Oxide Dispersion
Strengthened Alloys (K. Sadananda and P. Shahinian)
87
The Effect of Heat Treatment and Impurity Content on the Fracture
Properties of Uranium-0.75 Percent Titanium Alloy (C. M. Carman)
98
Session III: Metal Matrix Composites
Chemical and Microstructural Changes at High Temperature in Tungsten
Wire Reinforced Metal-Matrix Composite Materials (H. C. Eaton and H. Norden)
109
Fracture Toughness of a Steel Matrix, Titanium Carbine Composite (R. J.
Fields, D. E. Harne & B. A. Fields) 117
The Effect of Consolidation on the Mechanical Properties and the Tensile
Failure Modes of Aluminum Ion-Plated Graphite (R. K. Everett and C. J. Skowronek)
128
Tensile Behavior of Silicon Carbide Filaments and Silicon Carbide
Fiber-Reinforced 6061 Aluminum (J. Nunes) 138
Fatigue and Corrosion Fatigue of Discontinuous SiC/Al Metal Matrix
CompositesMetal Matrix Composites (D. F. Hasson, C. R.
Crowe, J. S. Ahearn and D. C. Cooke) 147
The Effect of Notch Root Radius on Crack Initiation in SiCd/A1
(C. R. Crowe and R. A. Gray) 157
Session IV: Polymer Matrix Composites
The Assessment of Microdamage Development in Tensile Loading of
Graphite/Epoxy Laminates (R. D. Jamison) 169
A Study of the Damage Tolerance of a Fabric Graphite/Epoxy Laminate (D.
Perthuis, C. Roy and D. Proulx) 185
Full Scale Fatigue TestingTesting of
Advanced Fiber Composite Helicopter Components (D. O.
Adams and H. L. Kearney) 195
The Influence of Specimen Thickness in Determining the Interlaminar
Fracture-Energy of Glass
Fiber Epoxy CompositesComposites (C.
Roy, M. Benzeggagh, Y. Prel and F. X de Charentenay) 205
Craze Growth Kinetics in Polymers (S. P. Petrie, P. J. Burchill and R.
H. Stacewicz) 214
Detection, Diagnosis and Prognosis
Session I: Overviews of Detection, Diagnosis and Prognosis
OSD/IDA R&M Study: Mechanical Systems Condition Monitoring Working
Group Final Report [abstract only] (P. L. Howard) 3
Artificial Intelligence Applications to [abstract only] (A. Coppola)
4
Nuclear Plant Aging Research Program Objectives and Scope (D. M.
Eissenberg) 5
Session II: Monitoring Systems
Mechanical Systems Integrity Management: The Technology Link to
Maintenance Management [abstract only] (E. Jaramillo) 15
Computerized Machinery Management: The Marriage of Advanced Diagnostics,
AI and Database Management [abstract only] (R. M. Stewart) 16
AI Concepts Applied to ATE Software (D. Krieger)
17
Detecting Particles in Oil by Ultrasonic Pulse Echo Techniques (H. K.
Whitesel and D. A. Nordling) 24
Machinery Monitoring for the Factory of the Future (R. G. Smiley and r.
L. Schiltz) 33
Session III: Diagnostics
Reasoning Foundations for Machinery Diagnostics - Thought Processes and
Expert Systems (C. B. Meher-Homji) 43
An Overview of Some Modern Sensor Technologies and Their Impact on
Implementation and
Utilisation Concepts (M. D. Floyd) 54
Quantitative Debris Monitoring Diagnostics on the Westland 30
Transmission (D. Astridge & P. L. Howard)
62
Automatic Equipment Diagnosis Using Fuzzy Logic (T. Toyota, K. Maekawa
and S. Nakashima) 73
New Techniques for Fault Diagnosis in Rolling Element Bearings (J.
Courrech) 83
A Quantitiative Debris Monitor: A New Device for Lube System Component
Condition Monitoring (H. M. Belman) 92
Session IV: New Diagnostic Techniques
Condition Monitoring and Diagnostic Systems for Future Helicopters (J.
L. Pratt) 103
Failure Detection and Diagnostics Using the Cepstrum (R. H. Lyon)
112
Effective Sequencing of Diagnostic Tests (K. R. Pattipati, M. G.
Alexandridis and J. C. Deckert) 122
Millisecond Bearing Wear: Surface Layer Activation in a Gas Turbine
Engine (C. Blatchley and P. Sioshansi)
136
Shock Pulses as a Measure of the Lubricant Film Thickness in Rolling
Element Bearings (E. O. Schoel) 144
Failure Mechanisms
Session I: Fracture: Theory, Design and Applications
A Quasi-Static Approach to Crack Extension Induced by Rayleigh Waves
(J. F. Cardenas-Garcia and D. C. Holloway)
157
A Dual-Parameter Elastic-Plastic Fracture Criterion (T. Zhuang and H. W.
Liu) 168
Wide Plate Crack Arrest Tests: Instrumentation for Dynamic Strain
Measurements (G. A. Danko, S. R. Low, III, R. deWit and R. J. Fields)
178
Plane-Stress and Plane-Strain Contributions in the Measurement of
Fracture Toughness of Polycarbonate (H. Vete and R. M. Caddell)
193
Session II: Friction and Wear
The Asperity and Material Parameters in Thermo-mechanical Cracking due
to Moving Friction Load (J. H. Huang and F. D. Ju) 205
Nickel-Thallium-Boron: A Thin Film Tribological Coating (J. G. Smith)
215
New Concepts of Cutting Tool Wear Mechanisms in Machining Wood (A. E.
Bayoumi & J. A. Bailey) 224
Investigation of Rub Effects on Rotor-Bearing-Casing System Response (F.
K. Choy and J. Padovan) 238
Failures of Bolted Connections due to Wear and Galling in Bolt Threads
(D. D. Vo & C. E. Wirsing, Jr.) 248
Session III: Time Dependent Failure
Dynamic Updating of Cumulative Damage Models for Reliability and
Maintenance Based uponService Information (J. L. Bogdanoff and F. Kozin)
257
A Theoretical Derivation of the Manson-Coffin-Hirschberg Fatigue Law (C.
H. Wu) 266
Controlled Shot Peening: A New Way to Handle Detrimental Tensile
Stresses (P. G. Feld) 276
Grain Boundary Oxide Crack, Oxidation Accelerated Fatigue Crack Growth
and Fatigue Life (Y. Oshida and H. W. Liu) 287
Electrochemical Protection Against Corrosion Fatigue of 90-10 Cu-Ni
(D. P. Harvey,II, T. S. Sudarshan and M. R. Louthan, Jr.)
296
Failure Investigation of Cracking in Naval Ship Aluminum Mast Legs (R.
A. Myllymaki) 305
Machinery Durability
Approximate Renewal Functions for Optimization (S. B. Billatos and L. A.
Kendall) 317
Magnetic Bearings for Vibration Reduction and Failure Prevention
(P. E. Allaire, R. R. Humphris and R. D. Kelm)
327
Failure Control Design of Steel Track in Underhung Crane and Monorail
Systems (G. W. Houghton, T. A. Jur and W. G. Altman)
338
Artifical Intelligence for Testing and Diagnosis of Mechanical Systems
An Artificial Intelligence Program to Advise Engineers Regarding
Mechanical Failures (J. P. Morrill and D. Wright)
341
WELDEX - A Radiograph Interpretation Expert System for Welding
Inspection (S. Mahalingam and D. D. Sharma)
346
Are Maintenance Expert Systems Practical Now? (P. Waldes, J. Lustgarten
and S. J. Stolfo) 353
A Knowledge-Based System for Preventive Maintenance (T. R. Edman, S. A.
Harp, D. Mitchell and G. D. Hadden) 361
Artificial Intelligence in the Acoustic Signature Inspection of Railroad
Wheels (S. Haran, R. H. Allen, R. D. Finch, and S. M.
Rocha) 369
Materials Durability Evaluation
Session I: Signature Analysis Techniques in Materials Evaluation
Acoustic Signature Inspection of Tubular Members (C. N. Pham and R. D.
Finch) 383
The Detection of Hydrogen Induced Cracking in Pipeline Steel Using
Acoustic Emission (J. D. Williams and P. Kyle)
395
Identification of Multiple Discontinuities in a Uniform Bar Using
Longitudinal Vibration Properties (B. S. Haisty and W. T. Springer)
406
Update on Field Signature TestingTesting
of Motor Operated Valve Mechanical and Electrical Degradations (A. G. Charbonneau)
412
Operating Characteristics of the Ultrasonic Data Recording and
Processing System [UDRPS] (R. B. Pond, Jr.)
416
Session II: Innovative Methods in Materials Testing and Evaluation
Shearography: A New Nondestructive TestingTesting Method (Y. Y. Hung and J. D. Hovanesian) 423
Erosion Monitoring in Oil Field Pipeline Equipment by Deep Layer
Activation (C. Blatchley and P. Sioshansi) 430
Algorithm for Tool Wear Estimation and Failure Detection (J. Korn)
440
Automation of Microhardness TestingTesting
(J. L. Mullen and D. S. Lashmore) 450
Stress Analysis of Piping System to Aid TG Start-Ups in Large Thermal
Power Plants (J.Pattabiraman) 458
Transverse Tensile Strength of Unidirectionally Reinforced Metal-Matrix
CompositesComposites (C. W. Bert)
469
Detection, Diagnosis and Prognosis
Evaluation of an On-Line Ultrasonic Particle Sensor Using Bearing Test
Data (C. P. Nemarich, J. C. Turner and H. K. Whitesel)
3
Engine Gas Path Particle Analysis - A Diagnostic Aid (D. E. Lloyd and D.
C. Empson) 15
Electronic Trend Monitoring and Exceedance Recording System: Means to
Improved Reliability (M. G. Moore)
25
Improve Sensor System Reliability/Performance Utilizing Failure Mode
Effects and Criticality Analysis [FMECA] Techniques (D.
L. Ludwig) 35
Evaluation of Vibration Analysis Techniques for the Detection of Gear
and Bearing Faults in Helicopter Gearboxes (L. J. Mertaugh) 44
The Effects of Vibration Sensor Location in Detecting Gear and Bearing
Defects (M. L. Hollins) 49
Wear
Considerations in the Standardization of Generic Wear Measurements (P.
J. Blau) 61
The Wear Particle Analyzer (R. T. Lewis) 72
On-Line Wear Monitoring in Bearings in Gears: Measurements Using
Radionuclide Markers (C. C. Blatchley and P. Sioshansi)
82
Design and TestingTesting of Magnetic
Bearings for Vibration Reduction (R. R. Humphris, P. E.
Allaire, and D. W. Lewis) 92
Structural Damage Assessment
Modal Frequency Theory of Fracture Damage Diagnosis in Structures (F. D.
Ju) 103
Variability in Response of Nominally Identical Structures (R. H. Lyon)
112
Fatigue Design of Welded Rotating Equipment (J. G. Wylde and H. R.
Castner) 122
Signature Analysis I
Gear Failure Analyses in Helicopter Main Transmissions Using Vibration
Signature Analysis (D. A. Dousis) 133
Vibration Analysis for Detection of Bearing and Gear Faults Within
Gearboxes: An Innovative Signal Processing Approach (R. C. Kemerait, G. W. Pound and L. J.
Owiesny) 145
Machine Diagnostics with Combined Vibration Analysis Techniques (R. J.
Kershaw) 160
Rub in High Performance Turbomachinery Part II: Spectral Analysis and
Pattern Recognition (J. Padovan, F. K. Choy and W. H. Li)
169
Development of Low Speed Bearing Diagnosis Technique (K. Kuboyama)
178
Signature Analysis II
Compact Diagnostic Co-Processors for Avionic Use (R. M. Stewart and C.
S. Sulley) 189
Vibration Health Monitoring of the Westland 30 Helicopter Transmission -
Development and Service Experience (D. G. Astridge)
200
Helicopter Gear Box condition Monitoring for Australian Navy (K. F.
Fraser and C. N. King) 216
Monitoring Systems
Engine and Transmission Monitoring - A Summary of Promising Approaches
(J. Pratt) 229
Development of an Automatic Machinery Vibration Analysis [AMVA] System
(G. M. Milner, J. Leach and R. Smith) 237
Feasibility of Vibration Monitoring of Small Rotating Machines for the
Environmental Control and Life Support Systems [ECLSS] of
the NASA Advanced Space Craft (G. M. Milner, M. Black, M.
Hovenga, P. McClure and P. Miller) 249
Development of an Onboard Maintenance Computer for the AH-64 (K. N.
Pierce) 262
Advanced Quantitative Debris Monitoring, Debri Data Processor - A Tool
for Enhanced Weapon System R & M Readiness (R. V. Kadyszewski)
271
How to Get the Designer into the Box (R. M. Stewart, I. C. Cheeseman and
D. G. Bonfield) 280
Failure Mechanisms
Theory and Application of Liquid Stabilized Plasma Technology for the
Control of Wear, Erosion and Corrosion (J. A. Morando) 295
Rub in High Performance Turbomachinery: Part I - Modeling and Solution
Methodology (F. K. Choy, J. Padovan and W. H. Li)
305
Use of Failure Mechanisms to Develop Reliability Prediction Techniques
for Mechanical Equipment (D. J. Simard, M. Bradley, J. Nelson and Rhodes)
317
Study of Wear-Corrosion in a Dynamic Electrochemical Cell (B. Panda, S.
K. Verma and V. Agarwala) 327
Artificial Intelligence and
Expert System
Knowledge-Based Jet Engine Diagnostics Using XMAN (T. G. Jellison, N. S.
Pratt and R. L. De Hoff) 341
Computer Assisted Track and Balance Saves Flights (L. D. Barrett and D.
S. Siglin) 351
HELIX: An Engine Monitoring System (T. P. Hamilton, D. W. Simmons and R.
G. Carlson) 361
Artifiical Intelligence in Acoustic Signature Inspection (S. Haran, R. H. Allen, R. D. Finch & B. H. Jansen)
371
ORING: An Expert System for O-Ring Selection and Gland Design (T. E.
Lewis and R. H. Allen) 381
ROMAD - An Expert System for Vibration Analysis (S. Mahalingam, D. D. Sharma, B. Ellis and B.Morrow) 391
Keynote Session
Corporate R & D Expeditures, Innovaton and Competition in the
International Economy (J. B. Guerard, Jr., B. K. Stone
and S. Andrews) 3
Patents: Literature for Competitive Ideas, Technological Innovation,
Improvement of Productivity, and Intellectual Protection
(J. H. Sulzer) 14
Diagnostics and
Inspection
Session I: Innovative Detection and Monitoring Techniques
Progress in Applying Magneto-Optic Detection Methods Flaw Imaging
(G. L. Fitzpatrick, R. Liem and J. K. Moore)
29
Monitoring Erosion in Coal Combustion Engines using Surface Layer
Activation (C. Blatchley and P. Sioshansi)
39
Color Microimaging Closes the Loop on the Wide Interpretation of NDT
Visual Inspection Requirements (C. P. Schweiger)
49
A Magnetic Bridge Sensor for use in the Nondestructive Evaluation of
Pipes and Tubing (O. H. Zinke and W. F. Schmidt)
53
Advanced Methods of Measurement of Residual Strains in Transparent
Materials (A. S. Redner) 65
A New Catoptric Long-Distance Microscope for Mechanical Failure AnalysisFailure Analysis and Nondestructive TestingTesting
(H. J. Margolis) 69
Session II: Instrumentation
"Telemetry on a Chip" - A Step Toward Standardizing Telemetry
Multiplexing and Demultiplexing (V. D. Pote)
79
Rugged Laser Diode Vibrometer for Diagnostic TestingTesting of Automotive Components (J. Szafranski,
K. Schmuhl, V. Kimball, S. Kaufman, P. Hairston and R. Eldridge)
89
The Development of an Extremely Low Frequency Spectrum Analyzer (T. F.
Valone) 97
Precision Measurement of Cylindricity (D. L. Carter)
107
Current Density Meter for Monitoring Electrochemical Manufacturing
Operations (R. Derby & F.Dyer) 115
Thermoelectric Sorting: Principles, Limitations, Untapped Potential (R.
W. Derby) 121
An Innovative Approach to Surface Roughness Detection (B. E. Markwalter)
129
Session III: Signature Analysis
A Proof-of-Principle for Frequency-Domain Vibration Analysis (R. K.
Mobley) 137
Prognostic Health Monitoring of Gears and Bearings using Multiple
Sensors (R. C. Kemerait, G. Pound and R. Kimmel)
144
Condition Analyzer for Rotating Machines (S. Nakashima, T. Toyota, Y.
Misawa and T. Ono) 156
The Diagnosis of Gearbox Component Condition using a Laser Vibration
Sensor (J. A. Neun, D. A. Rice and R. J. Watts)
161
Impulse Frequency Response Technique for Determining the Performance and
Structural Integrity of Adhesively Bonded Joints (T. S.
Srivatsan, R. Mantena, R. F. Gibson, T. A. Place & T. S. Sudarshan)
170
Session IV: Analytical and Computational Methods
Automatic Identification of System Vibration Dynamics using Canonical
Variate Analysis (W. Larimore) 187
On the Computer Simulation and Performance Diagnostics of Rolling
Bearings (P. K. Gupta) 197
Pattern-Recognition Software Detecting the Onset of Failures in Complex
Systems (J. Mott, R. Young and R. King) 212
Use of a System Identification Technique Based on Free-Vibration Decay
Responses for Damage Detection (D-N. Kung, J. Yang, G-Z. Qi and N. E. Bedewi)
222
Modeling of Machinery Vibration for Incipient Failure Detection (C. R.
Reeves and J. R. Scheibel) 231
Manufacturing
Session I
Pneumatic Power Technology to Simplify and Improve Bottle Packaging
Operations (G. W. Korper, III) 243
Rapidly Solidified, Fine Ceramic Powders (R. F. Cheney)
253
Material Shaping by Deposition (F. Cizek) 263
Shear Spinning and Tube Spinning (J. D. Stewart)
273
Session II
Innovative Tribology vs. Manufacturing Costs and Profits (E. M. Kipp)
291
A Knowledge Based Expert System for Manufacturing Process Planning (D.
M. Yee) 295
Polymerization of Sulfur for the Production of Chemically Resistant
Composite Materials (W. C. McBee,H. Weber and F. E. Ward)
305
Autonomous Machine Intelligence and the Prevention of Mechanical Failure
in Metallurgical Engineering Components (M. Ensanian) 315
Session III
Automotive Fuel Systems in Polyamide 11 and 12 (J. B. Conkey)
327
IDROPS - The Key to Flexible Repair (J. F. Oyler and J. A. Julian)
341
Computer Integrated Welding Systems (H. R. Castner)
351
Innovative Design
Component Placement on PWB's for Routability and Reliability (M. D.
Osterman and M. Pecht) 363
A Mechanical Engineering Perspective on PWB Design for Reliability (M.
Pecht, B. T. Sawyer & J. Naft) 373
Carbon Matrix and Ceramic Matrix Tribocomposites (R. A. Burton and R. G.
Burton) 379
A Report on a New Device and Method to Extend the Life, Efficiency and
Maintainability of Unitary Air Conditioning Compressors
and Systems (R. J. Avery) 388
Information Base Theory and the Crisis of Technological Innovation (R.
H. Baran and J. P. Coughlin) 396
Coatings/Surface
Treatment Technology
Coatings to Inhibit Degradation of Steel in Contact with Molten Zinc and
Zinc Alloy (R. P. Krepski) 407
Coating Concrete Pinhole Free with 100% Solids Urethanes (P. J.
Engebretson and J. V. Ford) 415
On the Critical Depth of Thermomechanical Field Induced by a High-Speed
Asperity (F. Ju & J-c Liu) 421
Micromechanical Characterization of Surface Modified Material or Surface
Layers (R. S. Polvani and C. Evans)
427
The Use of Ion Implantation to Improve the Performance of Ball Bearings
(F. A. Smidt) 437
Steered Arc Coating Technology for Tribological Application (S.
Ramalingam, S. Kim & R. F. Chang) 447
Automation
Error-Tolerant Automation System (C. H. Li) 459
Towards a Visual Language for Robots (I. R. Greenshields and G. McA.
Beshers) 467
Experimental Evaluation of an Adaptive Control Scheme for a Flexible
Manipulator (K-H. Sung, T-C. Yang, J. C. S. Yang and P.
Kudva) 477
Getting Started on Hard Automation for Small Parts Assemblies (C. K.
Watters) 487
Welding Innovation - A Key to International Competitiveness in Heavy
Industry (A. M. Strauss & G. E. Cook)
494
Structures and Analysis
Dynamic Failure Modes of Unidirectional Composite Plates (J. C. Prucz
and S-H. Fu) 505
Stability Behavior of Geared Rotors due to Self Excited Vibrations of
Fatigue Loading (D. Michalopoulos and D. Drum)
515
Design Simulation of Frictional Contact between Multi-Bodies with an
Application to Multi-Leaf Springs (N. J. Salamon and T-X. Xu) 525
Fracture Mechanics in Failure AnalysisFailure
Analysis and Prevention (M. P. Kaplan and T. Willis) 533
Integrated Computer Aided Engineering for Improved Productivity and
Reliability (R. H. Marloff) 542
FORTY-THIRD
MEETING
Overview of Mechanical Failure Prevention Programs
Army Aviation Mechanical Failures Prevention (J. A. Ray)
3
Detection, Diagnosis and Prognosis
Session I: Aircraft Applications
An Adaptable Failure Detection/Location System (W. A. Koelsch)
13
HUM Systems for Helicopters (R. M. Stewart) 20
Dynamic Strength Tests on Electrical Cables Specified for Aircraft
Landing Structures (S. R. Low , III, D. E. Harne and R.
J. Fields) 32
Monitoring Aircraft Power Plant and Transmission Systems via Diagnostic
Filters (P. V. Madhaven) 44
Session II: Industrial Applications
On Line Condition Monitoring Systems for Offshore Turbomachinery -
System Design and Operating Experience (C. B. Meher-Homji and G. Mani)
51
Pencil-Type Vibration Checker for Rotating Machines Diagnosis
(S. Nakashima, T. Toyota, S. Kawasaki and H. Komura)
62
Conditon Monitoring of Machine Tools for Ordnance Manufacturing
Operations (R. K. Wharton) 69
Acoustic Detection of Defective Rolling Element Bearings (R. Smith and
J. Bambara) 79
The Use of the Shot Peening Process Controlled by Microprocessors as a
Design Allowable in Metal Fatigue (J. J. Daly)
89
Session III: Instrumentation
A New Spectral Approach for Identification of Defects in Rotating
Machinery (P. J. Sherman and K. N. Lou)
99
Job Site Computer Aided Machine Condition Analysis with an Order
Normalized Vibration Database (W. A. Watts)
106
Update: To Build or Not to Build [An FFT Spectrum Analyzer] (J. E. Palm
and G. Gulbrandsen) 117
Materials Durability and Mechanisms of Failure
Session I: Analytical Techniques in Materials Durability Evaluation
Effect of Near Surface Defects on Failure of Wear Material Subjected to
a High-Speed Frictional Excitation (F. D. Ju and T. Y. Chen) 127
Strain-Rate and Temperature Dependent Constitutive Equations for Metals
Based on Local Random Yielding (P. W. Whaley) 135
A General Beam Element for Use in Damage Assessment of Complex
Structures (B. S. Haisty, R. J. Duerr and W. T. Springer)
145
Unbonded Contact between Rectangular Plates and Elastic Foundations (J.
P. Dempsey and H. Li) 155
Session II: Advanced Concepts in Materials Durability Evaluation
The Application of Acoustic Emission Techniques to Composite Airframe
Structural TestingTesting (W. C. Boyce and J. P.
Perschbacher) 167
Nondestructive Creep/Microstructural Grain Coarsening Assessment of
Advanced Alloys using Positron Annihilation Spectroscopy (S. R. Wright)
177
A New Test to Determine the Existing Stage of Creep in Service Equipment
(H. R. Voorhees) 187
Determining Wear in Internal Combustion Engines using Radioactive
Components (S. G. Fritz) 191
Tracer Monitoring of Steam Turbine Seals: An Application of Surface
Layer Activation (P. G. Loges, C. C. Blatchley and D. G.
Grandjean) 201
Experimental Analysis of the Notch Sensitivity in Specimens with a Blind
Hole under Static Test using Thermal Infrared Imagery (A.
L. Geraci, E. Guglielimino and G. La Rosa) 207
Session III: Aircraft Applications
Environmentally Assisted Crack Extension & Failure in Jet Engine
Starter's Breech Chambers (A. S. Kahn, X. Wang and S. S.
Shah) 219
Monitoring Antenna Window Ablation by Gamma Backscattering (P. G. Loges, C. C. Blatchley, R. D. Evans and M. Carr)
229
Scoring Load Capacity of Some Advanced Gear Material/Lubricant
Combinations (J. M. O'Donnell) 236
The Review of AHS Hypothetical Fatigue Problem and its Test
Investigation [Pitch Link] (S. Zhizhao and K. Hao)
243
FORTY-FOURTH
MEETING
Featured Papers
The High Cost of Failure of Rotating Equipment (N. F.Rieger, T. H.
McCloskey and R. P. Dewey) 3
Abstract: Structural Transfer Functions - "Real" vs. Digital
(R. H. Lyon) 23
Legal Liability of the Design Engineer (T. H. Shunk)
25
Detection, Diagnosis, and Prognosis: An Evaluation of Current Technology
(R. L. Eshleman) 33
Plasticity in Failure Mechanisms (C. D. Beachem)
43
Motor Driven Equipment Diagnostics
Introduction Motor Fault Detection via Passive Current Monitoring - A
Brief Survey (G. B. Kliman and J. Stein)
49
MOVATS Diagnostic Methodology (W. L. Lavallee and W. D. Romine)
67
Motor Current Signature Analysis [MCSA] (C. L. Thibault)
73
Cost-Effective On-Line Monitoring of Rotating Equipment Using Motor
Current Analysis (D. J. Linehan,S. L. Bunch and B. B.
Hanzelka) 81
Machine Monitoring via Motor-Current Demodulation Techniques
(S. F. Smith, K. N. Castleberry and C. H. Nowlin)
87
Incipient Failure Prediction for Electrical Machines (J. H. Kohler, J.
Sottile, F. C. Trutt & C. S. Cruz) 97
Self-Learning Prognostic Systems (C. G. Kolbach)
111
Oil Analysis in Machinery
Diagnostics
Techniques to Evaluate the Remaining Useful Lubricant Life of Gas
Turbine Engine Lubricating Oils (R. E. Kauffman) 121
On-Line Monitoring of Ferromagnetic Debris Concentration (P. Campbell)
131
High Power - Density Reduction Gearbox Lubrication Studies Using
Positron Emission Tomography(V. Mashkin and M. R. Hawkesworth) 141
Impact of Microfiltration on Spectrometric Oil Analysis (C. S. Saba)
151
Summary of New Techniques to Improve the Ability of Emission
Spectroscopy to Detect Large Wear Particles in Lubricating Oils (M. Lukas and D. P.
Anderson) 161
Methodology for Improved Durability
Remaining Life Assessment of Thermal Power Plant Components Using
Fracture Mechanics Approach (J. Pattabiraman and B. J. Sukanya)
173
Design of Permanent Magnet Biased Magnetic Bearings for a Flexible Rotor
(C. K. Sortore, P. E. Allaire, E. H. Maslen, R. R. Humphris and P. A.
Studer) 183
Fault Diagnosis
The Effect of Transformation from a Fixed to a Rotating Coordinate
System on Excitation Frequency (J. Neun and L. Hoogenboom) 195
Pump Problems and Piping Participation [Real and Alleged] (E. C.
Goodling, Jr.) 205
DATALERT: An Integrated Machinery Vibration Data Collection and Analysis
System Used in Loss Prevention (K. D. Bever and T. M.
Raymond) 215
Analysis of Gear Vibration in the Time-Frequency Domain (B. D.
Forrester) 225
Vibration Signature and Fatigue Crack Growth Analysis of a Gear Tooth
Bending Fatigue Failure (H. J. Rose)
235
Condition Monitoring
Acoustic Emission Analysis for Bearing Condition MonitoringBearing Condition Monitoring (C. J. Li and S. Y. Li) 249
Systems for Preventing Mechanical Failure of Machine Tools (R. K.
Wharton) 259
Condition Monitoring of Operating Fluid Film Bearings with Ultrasonic
Transducers (F. C. Wiesinger,Jr., G. T. Haramis, Jr. ,W.
E. Karberg, P. Rapone and R. E. Berris) 273
Condition Based Maintenance for Shipboard Machinery (G. W. Nickerson)
285
A Condition Based Maintenance Monitoring System for Naval Shipboard
Machinery (C. P. Nemarich, W. W. Boblitt and D. W.
Harrell) 295
Mechanisms of Failure
Analysis of Crack Tip Blunting, Initiation and Growth of Aluminum SEN
Specimens by Moire Interferometry (B. S. J. Kang, V. Vaselenak and Q-K. Liu)
307
Advances in Preventing Premature Failure of PEEK Based Compressor Valve
Plates (R. S. Klein, H. P. Wertheimer and D. Woollatt)
325
Diagnostics Look at Engine Condition (J. L. Pettigrew)
335
Predictive Maintenance
Fifteen Proven Predictive Maintenance Technologies (J. W. Flude)
355
FORTY-FIFTH
MEETING
Featured Papers
Safety Issues Arising from the Metallurgical Investigation into the
DC-10 Airplane Engine Fan Disk Separation Sioux City, Iowa (J. F. Wildey, II)
3
Condition Based Maintenance in the Royal Navy (W. N. Watston)
13
Failure Prevention Through Failure AnalysisFailure Analysis (R. B. Pond, Jr.) 25
Detection, Diagnosis and Prognosis
Screw Compressor Fault Detection and Diagnosis Based on Modeling and
Estimation (C. J. Li, T. Kim and G. W. Nickerson)
35
Phase and Magnitude Vibration Measurements for Cracked Shaft Detection
(J. W. Allen & J. C. Robinson) 45
Predictive/Preventive Maintenance Integration: An Approach (P. P. Gehl)
55
Failure Mechanisms
Fractography in Identifiying Failure Mechanisms (J. I. Dickson, S.
Lalonde and L. Shiqiong) 65
Catastrophic Temperature Increase During the Separation of High Strength
Alloys in Tensile Loading (D. D. Makel and H. G. F. Wilsdorf) 79
Dislocation Mechanisms Ahead of a Crack (M. N. Bassim)
89
Metallurgical Evaluation of High Strength Steel Plate Cracks Associated
with Weld Repairs (E. M. Hackett, M. E. Natishan, A. V.
Brandemarte, M. T. Kirk and T. W. Montemarano) 97
Expert System (I and II)
An Intelligent Standards Filter for a PC-Based Expert System (E. C.
Pawtowski, M. Typrin & R. G. Kirk) 109
NAVSSES HPAC/HPAD Expert System (M. Monaco and A. Gardiner)
117
System Study of Condition-Based Maintenance System for Shipboard
High-Pressure Air Compressors (H. R. Hegner, J. P. Hudak,
C. P. Nemarich and W. W. Boblitt) 123
Beyond Failure Avoidance: Evolution of an Expert System of Mechanical
Systems Integrity Management (R. L. Kincaid)
135
Expert Systems Operational Readiness and Maintenance Self-Sufficiency
Through Artificial Intelligence (E. B. Branham)
143
Smart Integrated Microsensor System (P. J. Redden, Jr.)
159
Failures In Composites
Effective Interlaminar Normal Stiffness and Strength of Orthotropic
Laminates (A. K. Roy & R. Y. Kim) 165
Fiber Optic Temperature Measurements in CompositesComposites (H. K. Whitesel and U. A. K. Sorathia) 175
Influence of Ply Waviness and Residual Stress on Hyrostatic Collapse
Pressure of Filament Wound Composite Cylinders (J. W.
Gillespie, Jr., T. A. Bogetti and M. A. Lamontia) 185
Propeller Blade Failure AnalysisFailure
Analysis (P. Stumpff and W. B. Pinnell) 195
Failures In Metals
Analysis of a Failure of a Cu-Ni Fitting Used in a Ship Hydraulic System
Application (D. A. Davis, E. M. Hackett and M. E. Natishan) 207
The Results of Improper Manufacturing Techniques on 21-6-9 Stainless
Steel Tubing (M. P. Oliver) 217
Failure AnalysisFailure Analysis of a
Discharge Pipe Support System in a Chemical Refinery (P.
L. Hackett & C. M. Adams) 227
Damage to Anti-Friction and Slide-Bearings When Subjected to Current (K.
Wolf) 237
The Effects of Improper Manufacturing Techniques on a Ti 6-2-4-6
Compressor Blisk (M. P. Oliver) 247
Diagnosing Functional Problems In Reciprocating Machinery
Cylinder Stretch as a Source of Vibration in Reciprocating Compressors
(B. C. Howes, K. N. Eberle and V. Zacharias)
259
Recovery of Combustion Pressure from Diesel Engine Vibration (D. L.
Bowen) 269
Parameter Identification and Fault Diagnosis in Reciprocating Machinery
(R. G. Mitchiner) 279
Valve Diagnostics
Use of Ultrasonics as a Check Valve Diagnostic Tool (G. Hill and C.
Burton) 289
New Diagnostic Test Systems Assist in Failure Prevention of Pneumatic
Operated Valves (R. M. Eslinger) 299
Systems Failure Analyses - Case Histories
Analysis of the Fracture of an Aircraft Wing (D. A. Meyn and R. A.
Bayles) 311
Dynamic Analysis of a Vertical Nuclear Water Pump for Enhancement of
Pump Life (E. J. Gunter, J. T. O'Brien and J. T. O'Brien,
Jr.) 319
An Investigation into the Failures of Turbo Blower Rotor Shafts (D.
Morehouse, J. Porter & M. Brauss) 337
Evaluation of a Unique Failure of Main Reinforcement in Building V-90
Naval Air Rework Facility, Naval Air Station Norfolk,
Virginia (J. J. Cecillo) 347
FORTY-SIXTH
MEETING
Featured Papers
A Different Business Approach for the Navy Maintenance Process (A. M.
Cieri and C. Horten) 3
Monitoring the Corrosion of Steel Reinforcement in Concrete Bridge Decks
(E. Escalante) 13
Fatigue Failure
The Effect of Anodizing on the Fatigue Behavior of Notched 6061-T6
Aluminum Alloy (M. G. Vassilaros) 25
Fatigue Failures of High Pressure Air Compressor Crankshafts (R. M.
Janeczko) 31
Advances In Machinery Diagnostics
Rolling Element Bearing Diagnostics with Lasers, Microphones and
Accelerometers (R. L. Smith) 43
Bearing Localized Defect Detection Through Wavelet Decomposition of
Vibrations (C. J. Li and J. Ma) 53
Improved Diagnostics for AH-64 Helicopter Grease Lubricated Gearboxes
(H. R. Young) 63
Environmental Failures
Long-Life Corrosion Fatigue Crack Initiation in Cast A356-T6 Aluminum
Alloy (E. J. Czyryca) 75
Crevice Corrosion of Alloy 625 in Chlorinated ASTM Seawater (M. P.
Jurinski and J. R. Scully) 87
Damages to Cables Made of Amagnetic Stainless Steel by Influence of
Seawater (K. Wolf) 103
How To Measure The Cost Effectiveness of Diagnostics
Using Naval Maintenance Data to Assist Equipment Assessment and
Maintenance (W. R. Sheppard) 121
Performance and Business Indicators of the Assessment of Equipment
Condition (AEC) Program (V. Procaccino)
129
Benefits of a Predictive Maintenance Program (R. Colsher, R. Frank and
W. Leonard) 139
Economics of Service Life Extension
Radiographic Inspection Through Asbestos Insulation (D. P. Gianettino,
G. E. Slemp, R. F. Berry, Jr. and C. M. Hudson) 155
Fitness-for-Purpose Analysis of a Main Feedwater Piping System (R. E.
Link) 163
An Evaluation of J-Estimation Schemes Applicable to Service Life
Extension (M. T. Kirk & R. H. Dodds, Jr.) 173
Intelligent Decision Aids
The Development of a Maintenance Expert System (S. W. Oxman)
185
Pattern Recognition in Real-Time Systems Using Artificial Neural
Networks (M. J. Mielink) 195
A Survey of Diagnostic Expert Systems Within the U.S. Army (R. Enand and
G. Koerner) 205
Failure Investigative Techniques
NDE by Micro-Scanning Gamma Scattering (P. G. Loges, C. C. Blatchley and
W. Green) 217
Forensic Photogrammetry (S. Szoko) 227
High Resolution Microscopy for Fracture Surface Characterization (M. E.
Natishan) 231
The Effects of Long Term Sea Water Immersion on the Fracture Surface
Appearance of Graphite Reinforced Epoxy CompositesComposites (K. W. Campbell, C. D. Beachem, D. A. Meyn and R. A. Bayles)
241
Motor Current Signature Analysis
An Analysis of the Relationship Between Induction Motor Current and
Shaft Speed Fluctuations (C. H. Nowlin)
253
Advanced Techniques in Current Signature Analysis (S. F. Smith and K. N.
Castleberry) 263
Current Analysis for the Condition Assessment of Shipboard Motor Driven
Machinery (R. C. Tate, C. P. Nemarich and D. R. Porter)
277
Motor Current Analysis for the Diagnosis of Air Compressor Defects
(M. Tinston, A. A. Sarkady and D. Porter) 291
The Limits of Motor Current Signature Analysis (G. B. Kliman, K.
Srinivasan and D. E. Ritscher) 301
FORTY-SEVENTH
MEETING
Featured Papers
Canadian Naval Maintenance (P. J. Child) 3
University Role in Mechanical Failure Prevention (R. J. Hansen and S. K.
Kurtz) 13
Shaft Crack Detection in Rotating Machinery (D. E. Bently)
27
Are Modes a Useful Diagnostic in Structural Fault Detection? (M. H.
Richardson) 37
Advances in the Design and Assessment of Reliable Electronics Using
Concurrent Engineering (M. Pecht) 51
MFPG Working Group: Business Case for Mechanical Failure Prevention (K.
A. Krewer) 57
Concurrent Engineering for
Mechanical Systems
Mechanical AutoTEST: A Concurrent Engineering Approach to Inherent
Testability Assessment of Hydro-Mechanical Subsystem
Designs (D. K. Bransford, D. L. Gartner and S. A. Wegener) 67
A Systematic Approach to Eliminating Faults in space Flight Mechanical
Hardware (S. W. Daudt and R. King)
77
The Root Cause of All Failure or When Should We Stop Asking Why (C. R.
Nelms) 83
NALCOMIS Local Area Network: An Incremental Approach to Joining
Shipboard Computer Applications (P. T. Smiley and J.
Polidoro) 93
Poster Session
Metallurgical Analysis of Failed Bolts from the M60 Tank Recoil
Mechanism (V. K. Champagne, P. Buckley, M. Levy, R. M.
Huie, J. B. Fazli and W. M. Bethoney) 105
Proactive Maintenance - The New Technology for Cost Efficient
Contamination Control of Mechanical Machinery (H. J.
Borden, J. C. Fitch and J. W. Weckerly) 119
Pilot Survival Rubber Dinghy (Liferaft) - Leaking of CO2-High
Pressure Gas Cylinder (K. Wolf and W. Schoenherr)
125
A Dedicated Compressor Monitoring System Employing Current Signature
Analysis (K. N. Castleberry and S. F. Smith)
133
Nondestructive Evaluation and Information Processing I
A Neural Network Approach to Weld System Diagnostics: An Optimization
Study (J. M. Milano, L. A. Flitter and R. Morris)
145
A Smart Generic Shock Absorber Test Stand (P. J. Sincebaugh)
155
Ripple-Load Cracking in Three Alloy Systems (R. A. Bayles, P. S. Pao, S.
J. Gill and G. R. Yoder) 167
Wear Debris Characterization Combined with Mathematical Pattern
Recognition Techniques for Condition Monitoring of Tribological Systems (K. Wolf and J. V.
Czarnecki) 177
Synchronous Signal Processing Techniques for Bearings and Other
Machinery Components (W. Hernandez)
187
Nondestructive Evaluation and Information Processing II
An Analysis of Gear Fault Detection Methods as Applied to Pitting
Fatigue Failure Data (J. J. Zakrajsek, D. P. Townsend and
H. J. Decker) 199
Shipboard Oil Analysis: A Proactive Maintenance Approach (G. R. Baker)
209
Pattern Classifier for Health Monitoring of Helicopter Gearboxes (H.
Chin, K. Danai and D. G. Lewicki) 221
Pseudo Wigner-Ville Distribution and Its Application to Machinery
Condition Monitoring (Y. S. Shin, J-J. Jeon and S. G. Spooner) 235
Training Neural Networks with Simulated Vibration Data to Identify
Machinery Faults (R. Smith, P. Hayes and T. Walter)
251
Failure Mechanisms and Life Extension
Wear Reliability and Preventive Replacement Policy for Mechanical
Components (D. B. Kececioglu and F-B. Sun)
263
Dynamics in Monitoring Gear Faults (E. Jantunen and A. Poikonen)
279
Fatigue Ratchet Failures in Piping Systems (R. J. Scavuzzo and P. C.
Lam) 289
Metallurgical Examination of Failed Suspension Lugs (M. Pepi, V. K. Champagne, G. Wechsler, B. McCahill, W. Green, P.
Bennett and W. Roy) 309
A Generalized Method for Simulating Induction Machine Dynamic Current
Characteristics Including Nonideal Effects (R. R. Schoen
and T. G. Habetler) 319
Failure Mechanisms for Rigid Polyurethane Foams Used in Flexural
Applications (R. Kundrat and K. E. Hofer)
329
Condition Based Maintenance Systems
Engineering
Shipboard Maintenance: A "Re-Tooling" Process (A. M. Cieri and
A. DiGiovanni) 339
Condition Monitoring and Diagnostics of a Reciprocating Compressor (D.
J. McCarthy & H. A. Gaberson) 349
Real-Time Vibration Health Monitoring for Transiently Operating
High-Speed Turbomachinery (S. W. Hite, III)
359
A Fuzzy Logic and Neural Network System for Benefit Analysis of Cost
Reduction Improvements (S. N. Straatveit)
373
FORTY-EIGHTH
MEETING
Featured Papers
Avoiding Failures in Advanced Structural Materials (T. W. Eager)
3
Smart Structures: On-Line Health Monitoring Concepts and Challenges (Z.
Chaudhry and C. A. Rogers) 13
Phase Contributes to Accurate Diagnostics of Rotating Machinery (J. I.
Taylor) 21
Condition Based Maintenance in Power Generation (T. J. Du Bois)
33
Machinery Monitoring and
Diagnostics
A New Approach to Gear Vibration Demodulation and Its Application to
Defect Detection (J. Ma and C. J. Li)
43
Optical Oil Debris Monitor (J.
Reintjes, R. Mahon, M. Duncan, L. Tankersley,A. Schultz, V. Chen, D. Kover and P. Howard)
57
Wavelets for Helicopter Transmission Fault Detection and Classification
(R. R. Tenney, J. C. Deckert and A. E. Rhenals)
67
Settlement of Alarm Thresholds in Vibration Monitoring for Rotating
Machinery (C. S. Liu, Y. S. Shin and J-J. Jeon)
77
Application of Fault Detection Techniques to Spiral Bevel Gear Fatigue
Data (J. J. Zakrajsek, R. F. Handschuh and H. J. Decker)
93
The Automated Transformer Oil Monitor [ATOM] (G. J. Gorton)
105
Failure Analysis
Failure AnalysisFailure Analysis of an
Inconel 718 Barrel Nut from an Army Attack Helicopter (K.
J. Bhansali, V. K. Champagne, G. Wechsler and M. Pepi) 115
Analysis of Cracking in Pressure Vessel Steel (M. E. Natishan and R. L.
Tregoning) 131
Metallurgical Examination of a Failed Mixer Pivot Support (M. Pepi, V.
Champagne and G. Wechsler) 141
Failure AnalysisFailure Analysis of
Hydraulic Valve Actuators (W. C. Porr, Jr., R. L.
Tregoning, M. E. Natishan and H. E. Prince) 151
Metallurgical Examination of the LAU-7 Nitrogen Receiver Failure
(G. Wechsler, V. K. Champagne and D. Broek)
161
On the Quantum Electrodynamic Origins of "Scatter" in the
Mechanical Properties of Metals (M. Ensanian)
171
Evaluation of Materials Properties
Failure Mechanisms of Titanium Aluminide Alloys (W. Wang)
185
Fatigue of Butt Welded Joints in Steel Pipes (R. J. Scavuzzo, P. C. Lam
and T. S. Srivatsan) 195
Investigation of Cavitation-Erosion of Various Alloys as a Basis for
Condition Monitoring of Hydraulic Pumps (K. Wolf and R.
J. Ferrara) 213
Fractography of Advanced Structural CeramicsStructural CeramicsCeramics (J. J. Swab and G.
D. Quinn) 227
Bulk Properties and Failure of Advanced CompositesComposites (M. K. Hinders, S. D. Bogan and T-M. Fang) 237
X-Ray Diffraction Characterization of Process-Induced Residual Stress
(D. J. Snoha) 247
Sensors and Neural Networks
Helicopter Track and Balance with Artificial Neural Nets (H. J. Taitel,
K. Danai and D. Gauthier) 259
Preventing Mechanical Failures in Resin Transfer Molding Using Embedded
Sensors and Neural Networks (K. Meissner and P.
Sincebaugh) | 
