MFPT 51 Proceedings - Table of Contents

FEATURED PAPER
WORKSHOP ON MAINTENANCE ASSET MANAGEMENT
DIAGNOSTICS AND PROGNOSTICS I
DESIGN, FAILURE PREVENTION AND STRESS ANALYSIS
SENSORS TECHNOLOGY
DIAGNOSTICS AND PROGNOSTICS II
PROBABILISTIC DESIGN, FAILURE ANALYSIS AND SAFETY METHODS
OIL ANALYSIS
SIGNAL PROCESSING
NUMERICAL AND ANALYTICAL METHODS
DATA COLLECTION FOR VIBRATION DIAGNOSTICS
LIFE EXTENSION AND DURABILITY
FAULT DETECTION AND DIAGNOSTICS OF VIBRATING STRUCTURE - METHOD AND EXPERIMENTS

PREFACE     ix

FOREWORD     x

MFPT SOCIETY BOARD OF DIRECTORS     xi

MFPT 30TH ANNIVERSARY     xii

FEATURED PAPER

Symptom-Based Fault Diagnosis of Vibrating Structures   3

H. G. Natke

WORKSHOP ON MAINTENANCE ASSET MANAGEMENT

MIMOSA - A Key to Successful Information Age Equipment Asset Management   11

J. S. Mitchell

FAILURE ANALYSIS

Investigation of Main Rotor Spindle Assembly Retaining Rods for an Army Utility
Helicopter Fabricated by Three Different Contractors
   19

M. Pepi, V. Champagne, S. Grendahl and K. Bhansali

Dynamics of Layered Composite Beams and Plates with a Single Delamination   33

M. Krawczuk, W Ostachowicz and A. Zak

Investigation of Plastic, Plastic, and Creep Response of a Polymeric Clip Using
Experimental and Numerical Techniques   43

W. D. Bartlett and J. Sherwood

Effect of lntergranular Surface Attack on the Fatigue Properties of AM355 Material   53

V. Champagne, S Grendahl, M. Pepi, K. Bhansali and G Liu

Maintenance of Treadbelt Shoes for the Shuttle Transporter   67

R. Lee, P. Becker and N. Salvail

Take the Mystery Out of Your Motors 73

A. McMiIIan

DIAGNOSTICS AND PROGNOSTICS I

Turbomachinery Diagnosis and Prognosis Based on Actively Solicited Impulse
Response
   83

W. D. Marscher and C-W Jen

Prognostic Issues for Rotorcraft Health and Usage Monitoring Systems   93

S. Byington, S. E. George and G. W. Nickerson

Hierarchical Failure Simulation for Machinery Prognostics   103

G. A. Lesieutre, L. Fang and U. Lee

Developing Prognostics for Diesel Engines   111

E. J Lewandowski

Intelligent On-Line Detection of Cavitation in Hydraulic Pumps   121

J P. H. Steele

Quantitative Determination of the Thickness Variation in Thin Shell Structures and
Sensing of Failure Points
  131

I. Onichtchenko, G. Dovgalenko, A. Kniazkov and G. Salamo

An Autonomous Diagnostic/Prognostic System for Shipboard Chilled Water Plants   139

T G. Edwards and G. D. Hadden

DESIGN, FAILURE PREVENTION AND STRESS ANALYSIS

On the Redesign and Material Selection of a Pedal Spindle Used in Bicyles:
A Case Study
  151

M. Manoogian, D. Johansen, P. Crawford, R. Nishimuro, J. Foyos, F. Fisher
and O. S. Es-Said

A Graphical Approach to Spring Design    161

M. L. Smith, F. E. Fisher and O. S. Es-Said

Infant Crib Failure Analysis Case Study    171

D. B. Brickman and R. L. Barnett

On the Corrosion of AISI 304 and Galvanized Steel at a Meat Packaging Company   181

D. E. French, I. Hernandez, R. W. Aston, J. M. Busse, M. L. Smith, J Foyos and
O. S. Es-Said

Stress Analysis of Weldments by Photostress    191

C-L. Chang and R-C. Lee

Interlayer Shear Slip Effects on the Load Transfer Mechanism in Nonsymmetrically
Constrained Thick Laminated Strips
   199

D. W. Swett

Effect of Steady-State Operating Temperature on Power Cycling Durability of
Electronic Assemblies
   219

J. M. Kallis and M. D. Norris

SENSORS TECHNOLOGY

Grating-Based Optical Fiber Sensors for Structural Analysis  231

V. Bhatia, V. Arya, T. D'Alberto, D. Sherr, D. Campbell, M. J. de Vries, R. O. Claus
and C. P. Nemarich

Helicopter Gearbox Vibration Measurement with the Robust Laser Interferometer   241

H. M. Holland, T C. Goodenow and R. L. Shipman

A Prognostic Monitor for Microelectronics Systems Reliability   251

W. W. Sifre, S. L. Drager and M. J. Walter

Highly Effective Real Time Adaptive Holographic Interferometry and Application to

Nondestructive Testing in Machinery
  261

G.E. Dovgalenko, A. V. Kniazkov, Y. I. Onischtchenko, G. J. Salamo

High Reliability Accelerometers for Use in Shipboard Condition Assessment Systems   271

R. M. Barrett, Jr.

Optical Fiber Sensors for Strain Measurement in High-Pressure Air Compressor Bolts   279

V. Bhatia, M. J. de Vries, K. A. Murphy R. O. Claus and C. P. Nemarich

Real Time Interferometric Analysis of Strained Silicone Film   289

G. E. Dovgalenko, Y. I. Onischenko, A. V. Kniazkov, M. S. Haque, H. A. Naseem and
G. J. Salamo

DIAGNOSTICS AND PROGNOSTICS II

AR Modeling with Dimension Reduction for Machinery Fault Classification   299

A. K. Garga, B. T Elverson and D. C. Lang

Model-Based Tracking of Hidden Parameter Drift in Dynamical Systems   309

J. P. Cusumano, D. Chelidze and N. Hecht

The Algebraic Determination of Current Components in Induction Motor Driven
Machinery   319

R. G. Mitchiner and M. Kaiser

Main Propulsion Reduction Gear Case Study    327

W. A. Watts

Optimizing Reliability, Maintainability and Cost for Shipboard Systems   337

J. A. La timer, W. C. Momberger and N. Johnson, Jr.

Preemptive Maintenance and Intrinsic Health Monitoring    345

D. K. Hoth

PROBABILISTIC DESIGN, FAILURE ANALYSIS AND SAFETY METHODS

A G-Function-Based Probabilistic Design Methodology for System Reliability   359

W. Wang and Y-T Wu

Correlation Procedures for Fatigue Life Determination    369

R. Kouta and D. Play

Comparative Statistical Analysis of Fatigue Crack Growth Data   379

J. D. Baldwin and C. A. Paul

Probabilistic Life Assessments of Arbitrary Shaped Scarred Boiler Tubes   389

K. Zarrabi and H. Zhang

Analysis of Electromechanical Systems Reliability Using Markov Models   399

J. Lu and J. D. Baldwin

A New Quantification of the Reliability of Components Subjected to All Types of
Fatigue Loads
   409

D. B. Kececioglu and W. Wang

Node-Based Structural Shape Optimization   419

X. Song and J. D. Baldwin

OIL ANALYSIS

Characterization of Debris from F404 Engine Oil Filters by Energy Dispersive
X-ray Fluorescence
  431

R. Humphrey

Real Time Optical Oil Debris Monitors    443

J. Reintjes, R. Mahon, M.D. Duncan, L. L. Tankersley, J. E. Tucker; A. Schultz,
V. C. Chen, C. Lu, T. L. McClelland, P. L. Howard, S. Raghavan and C. L. Stevens

Filter Debris Analysis Using XRF   449

R. R. Whitlock

Condition Monitoring of Perfluoropolyether (PFPE) Lubricated Components   459

R. L. Silvestri

Rotrode Filter Spectroscopy Revisited - A Method for Multi-Elemental Analysis
of Particles in Used Oil  
471

D. P. Anderson and M. X. Lucas

Oil Wear Particle Analysis a Predictive Maintenance Tool   477

R. Dalley

SIGNAL PROCESSING

Integrated Life Measurement and Diagnostics for Gas Turbine Engines   489

M. J. Roemer

Hybrid Reasoning Techniques for Automated Fault Classification   501

A. K. Garga and D. L. Hall

Gear and Bearing Diagnostics Using Neural Network-Based Amplitude and
Phase Demodulation   511

E. C. Larson, D. P. Wipf and B. E. Parker; Jr.

Fault Severity Estimation Using a Neural Network Fault Tracking Approach   523

J E. Lopez, K. Oliver and I. A. F Yeldham

On-Line Wear Assessment of Milling Inserts Using Time-Frequency Distribution and
Nonlinear Virtual Sensor 
531

J. Li and T-C. Tzeng

Machinery Failure Diagnosis Using Discontiguous Detection Method   541

Y. Shao and K. Nezu

NUMERICAL AND ANALYTICAL METHODS

The Dynamics Stress Intensity Factor of Surface and Internal Crack Subjected
to Obliquely Shear Waves
   553

I-C. Weng and Z. Ji

Wavelet Transformation; Theory and Engineering Applications   563

D. Paul, S. M. Pandit and W. Hernandez

Failure Assessment of Cylindrical Structures Subjected to Internal Impulsive
Spot Loading
   573

M. Moatamedi, B. C. R. Ewan and J. L. Wearing

Analysis of Multiple Crack Problems in Finite Structures   579

M. R. Kratochwill, R. Greif and C. Mauge

Space Enrichment Method for Finite Element Approximation of Mixed Boundary
Problem in Two-Dimensional Elasticity
   589

Y. Volpet and B. A. Szabo

Dynamic Spherical Cavity Expansion of Thermal-Viscoplastic Material   599

Z. Jian and L. Chweeteck

DATA COLLECTION FOR VIBRATION DIAGNOSTICS

A Common Sense Approach to Data Collecting: Data Collecting is More Than Putting
a Probe on a Point and Pushing a Button
  609

J Flowers

LIFE EXTENSION AND DURABILITY

Real-Time Reliability Evaluation of Vibrating Mechanical Structures   625

U K. Rakowsky and D. Soffker

Monitoring Residual Stress in Machinery Using Holographic Techniques   637

G. Salamo, G. Dovgalenko, Y. Onischenko and A. Kniazkov

Measuring Residual Stresses Using a Small Blind-Hole and Phase-Shift
Interferometry
   641

A. Kniazkov, G. Dovgalenko, G. Salamo and T. Latishevskaia

Transitional Data for Estimation of Gearbox Remaining Useful Life   649

C. S. Byington and J. D. Kozlowski

Navy Submarine Machinery Vibration Monitoring Cost/Benefit and Performance
Analysis
   659

G.M. Milner and R. R. Smith, Jr.

Perspectives of Monitoring and Control of Vibrating Structures by Combining New
Methods of Fault Detection with New Approaches of Reliability Engineering
  671

D. Soffker and U. K Rakowsky

Motor Systems Management   683

J. D. Kueck

The Value of Integrating Process Variable Monitoring with Vibration Monitoring - Total
Condition Assessment
  693

K. McGowan

FAULT DETECTION AND DIAGNOSTICS OF VIBRATING STRUCTURE - METHOD AND EXPERIMENTS

Model-Based Diagnosis - Methods and Experience    705

H. G. Natke and C. Cempel

Damage Detection of Dynamical Systems by SVD and Influence Coefficients   721

A. Lenzen

Dynamics of Multimodal Rotors with Transverse Cracks   731

P. Goldman, A. Muszynska and D. E. Bently

Case History of Failure Detection in the Dynamic Structure of a Factory Overspeed
Test Facility Using "Moving Pictures" 
741

E. M. Scheideler

Robust Fault Detection of Large Vibrating Structures by Means of Control Theory - Some Principal Remarks   751

D. Soffker

Bearing Fault Detection via High Frequency Resonance Technique with Adaptive Line Enhancer   763

Y. Li, J. Shiroishi, S. Danyluk, T. Kurfess and S. Y. Liang

Experimental and Numerical Study of Gear Faults in Gearbox: Evaluation of Dynamic
Stress Fluctuations
  773

J. Mahfoudh, C. Bard, C. Beigneux and D. Play

Fault Diagnosis of Rolling Element Bearings Using Artificial Neural Networks   783

L. Rajamani and R. Dattagupta

(Note: The paper above was presented in the Diagnostics & Prognostics I Session)